Electrically Powered Active Suspension Systems

Reference number 7762, 4818

Sectors: Automotive

Industries:

Background and problem addressed

Active and Semi-Active suspension systems are deployed in passenger vehicles to provide a smooth and controlled ride for passengers by counteracting the effects of uneven road surfaces, roll whilst cornering and dive during braking. Existing systems use either hydraulic (and other fluids-based systems) or direct electromagnetic mechanical intervention on the spring/damper system. Both approaches create disadvantages in terms of system complexity, weight, power requirements and cost.

Technology overview

A novel, electrically powered, active variable geometry system developed, provides the smooth and stabilising performance of an active control system with a compact, low cost, low power, fail-safe system using a high speed geared, rotatory actuator. Developed by engineers at Imperial College London, the system is available in two basic configurations:

Series Active Variable Geometry Suspension (SAVGS)

Suitable for medium and light passenger vehicles. The SAVGS system improves ride comfort and road-holding, offers low power consumption, has low ass and is inherently fail safe. The main feature of this system is the addition of a short link arm between the upper end of the conventional spring damper unit which is driven by a rotatory actuator.

Parallel Active Link Suspension (PALS)

Suitable for heavier vehicles e.g. sports utility vehicles (SUV). This system introduces a rocker-pushrod assembly between the chassis and lower wishbone in either a double wishbone or MacPherson strut arrangement. This rocker-pushrod is driven by a rotatory actuator which actively changes the wheel travel position and loading, enabling adjustment of the chassis attitude, and reduced heave, roll and pitch acceleration.

The main difference between these systems is that, in SAVGS the link arm and actuator act in series with the spring damper unit and in-effect have to carry the sprung mass, the PALS arrangement avoids the need to support the sprung mass, as the rocker-pushrod and the actuator act in parallel with the spring damper unit. In both cases, the actuator system has the desirable feature that it adds effectively negligible mass to the unsprung mass and a relatively small mass when compared with existing systems.

A diagram of Series Active Variable Geometry Suspension and Parallel Active Link Suspension

(a) The Series Active Variable Geometry Suspension applied to a double-wishbone suspension. ‘RC’ is the vehicle roll centre and ‘ICR’ is the instantaneous centre of rotation. ᶿSL is the single-link angle with respect to the horizontal plane. The superscript (se) denotes the static equilibrium state with zero torque (TSL) applied on the single-link; (b) The Parallel Active Link Suspension application to a double-wishbone suspension. TRC is the rocker torque, ms, is the quarter car sprung mass while, mu is the unsprung mass, Ftz and Fty are the vertical and the lateral tire force, respectively.

Benefits

  • Low cost, light weight, low power active control suspension system compared with conventional systems.
  • Fail safe.
  • Electric actuation simplifies control and power systems.
  • Addition of negligible mass to the unsprung mass.

Applications

  • SAVGS for light weight vehicles.
  • PALS for SUV and heavy duty requirements.

Intellectual property information

These technologies are patented:

Variable geometry suspension apparatus and vehicle comprising such apparatus (SAVGS): Granted patent in the US (US9026309), Canada (CA 2809542), China (CN103282219) and published in Europe as (EP2608972).

Vehicle suspension system (PALS): Accepted for Grant in Europe (EP 3600924) and pending in US (application number 16/4945533), China (CN110494307) and Japan (JP2020-511366)

Inventors

Professor Daniele Dini

Professor in Tribology
Faculty of Engineering, Department of Mechanical Engineering

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Dr Simos Evangelou

Reader in Systems Engineering
Faculty of Engineering, Department of Electrical and Electronic Engineering

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Contact us about this technology



Contact

Dr Laura Cabo-Fernandez

Industry Partnerships and Commercialisation Officer, Engineering

Dr Laura Cabo-Fernandez is Industry Partnerships and Commercialisation Officer for the Faculty of Engineering at Imperial College London.

Contact Laura

+44 (0)75 9025 0597

l.cabo-fernandez@imperial.ac.uk

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Electrically Powered Active Suspension Systems

Electrically Powered Active Suspension Systems

A novel, electrically powered, active variable geometry system developed by engineers at Imperial. Electrically Powered Active Suspension Systems provide the smooth and stabilising performance of an active control system with a compact, low cost, low power, fail-safe system. Find out more

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